HTAC Burners (High Temperature Air Combustion)

классификация: Burners

SUPERTEC SRL

Страна: Italy

Телефон: +39 0141 234149

Контактное лицо: Maryna Maslovska

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The HTAC Burner Series represents a new generation of high-temperature air combustion technology, developed by Supertec to improve energy efficiency and reduce emissions in industrial kilns and furnaces.
Designed especially for brick and ceramic production, these burners use preheated air up to 500 °C recovered from the kiln’s cooling section, drastically reducing fuel consumption and CO₂ emissions while ensuring homogeneous heat distribution.

•   Operation with air preheated up to 500 °C at burner inlet
•   Suitable for Lambda values up to 4.0, ensuring efficient combustion under over-stoichiometric conditions
•   Low NOx and Low CO₂ emissions thanks to optimized flame geometry and staged air injection
•   Fuel saving up to 30 % through heat-recovery combustion
•   Stable flame detection via electrode or UV sensor
•   Capable of operating with cold air during kiln start-up
•   Staged injection design reducing peak flame temperature and NOx formation
•   H₂-READY technology – burners can operate with up to 90 % hydrogen substitution and tested up to 100 % H₂
•   Robust installation system with insulated air ducts, manual hot-air valve (FCV), flexible coupling, and support trolley for safe insertion/removal

Parameter	Typical Value
Max. firing rate	~ 150 kW per burner
Air temperature at inlet	up to 500 °C
Lambda range	up to 4.0
Fuel type	Natural Gas / H₂ mix (up to 100 % H₂)
NOx emissions	Low – Reduced via staged combustion
Applications	Brick and ceramic kilns, heat recovery systems, industrial furnaces

Brick and ceramic kilns requiring high thermal efficiency and low emissions
Heat-recovery systems using hot air from cooling zones
Industrial furnaces operating with preheated combustion air
Energy-saving retrofits for existing kilns

Up to 30 % fuel saving compared with conventional burners
Significantly lower NOx and CO₂ emissions
Uniform temperature distribution throughout the kiln
Compatible with partial or full hydrogen use
Safe and easy maintenance with dedicated support frame
Customizable for different kiln layouts and airflow conditions

Each HTAC burner can be tailored to specific customer requirements regarding flame shape, power rating, installation geometry, and integration with heat-recovery systems.
Supertec also designs complete combustion and control packages for kiln modernization and energy-saving upgrades.