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Insert Injection Molding
КАТЕГОРИИ : Industrial Parts & Safety Gear
Insert Injection Molding Technology is a manufacturing process that integrates pre-placed components, such as metal inserts, electronic parts, or other materials, into a plastic injection mold. During molding, molten plastic encapsulates the insert, creating a single, durable, and high-precision component. This technology enhances product strength, reduces assembly costs, and improves reliability, making it widely used in automotive, electronics, medical devices, and consumer products. By ensuring strong adhesion between plastic and inserted components, insert injection molding enables lightweight designs, enhanced durability, and improved performance in various applications. Key Advantages: Seamless integration of metal and plastic components Higher product strength and durability Cost-efficient by reducing assembly steps Customizable for complex geometries Enhanced precision and consistency Common Applications: Automotive Parts – Armrest trim panels, dashboard components, connectors Electronic Components – Connectors, circuit boards, protective casings Medical Devices – Surgical tools, sensor housings, implantable components Consumer Goods – Power tool grips, ergonomic handles, durable casings
Insert Molding Film
КАТЕГОРИИ : Декорирование в пресс-форме (IMD)
Preform the INS sheet and trim the unnecessary parts then insert into mold for molding.
Multi-Color Vertical Injection Molding Machine
КАТЕГОРИИ : Вертикальные литьевые машины
Vertical clamping, vertical injection. Compact design requires less floor space. Makes the take-out process more easilier. Suitable for multi-purpose injection molding. Excellent for insert molding. Optional Feature : High-speed injection unit utilizing closed-loop system
Vertical Two Tie-Bar Injection Molding Machine
КАТЕГОРИИ : Гидравлические литьевые машины с зажимом
Vertical direct hydraulic clamping system is designed for accurate, safe operation, especially suitable for insert molding. With double slide table or rotary design, put in, takeout products and molding finish at the same time, which is more safe and efficient for production, then reduce the cost of production. High precision mold platen (Parallelism/flatness:0.01/100mm), heavy duty tie bars, and low pressure mold clamping work together to greatly extend machine & mold life. Nitride and NIP/Nitroflon coated screws and barrels are long-lasting, robust and provide superior acid/alkaline resistance. Heavy duty double cylinder injection unit is maintenance friendly and free of oil leaks. All series adapted Variable pump +PQ valves enable energy savings of 30~50%. Proportional hydraulic control system provides low noise, low energy consumption, and smooth machine movements with durable life. Low oil temperature, durable parts, high speed injection, and quiet operation. Controller can record the production conditions such as temperature, pressure, flow, position available on the panel, reducing adjust of machine. All machine with compact, space-saving design, reduce the heavy burden of the floor of factory.
Vertical Single Shuttle Table Injection Machine
КАТЕГОРИИ : Вертикальные литьевые машины
Vertical direct hydraulic clamping system is designed for accurate, safe operation, especially suitable for insert molding. With double slide table or rotary design, put in, takeout products and molding finish at the same time, which is more safe and efficient for production , then reduce the cost of production. High precision mold platen ( Parallelism / flatness : 0.02/100 mm), heavy duty tie bars, and low pressure mold clamping work together to greatly extend machine & mold life. Nitride and NIP/ Nitroflon coated screws and barrels are long-lasting, robust and provide superior acid/alkaline resistance. Heavy-duty double cylinder injection unit is maintenance friendly and free of oil leaks. All series adapted Variable pump +PQ valves enable energy savings of 30~50%. Proportional hydraulic control system provides low noise, low energy consumption, and smooth machine movements with durable life. Low oil temperature, durable parts, high speed injection, and quiet operation. Controller can record the production conditions such as temperature, pressure, flow, position available on the panel, reducing adjust of machine. All machine with compact , space-saving design, reduce the heavy burden of the floor of factory.
Vertical Shuttle Table Injection Molding Machine
КАТЕГОРИИ : Вертикальные литьевые машины
Vertical direct hydraulic clamping system is designed for accurate, safe operation, especially suitable for insert molding. With double slide table or rotary design, put in, takeout products and molding finish at the same time, which is more safe and efficient for production , then reduce the cost of production. High precision mold platen ( Parallelism / flatness : 0.02/100 mm), heavy duty tie-bars, and low pressure mold clamping work together to greatly extend machine & mold life. Nitride and NIP/ Nitroflon coated screws and barrels are long-lasting, robust and provide superior acid/alkaline resistance. Heavy-duty double cylinder injection unit is maintenance friendly and free of oil leaks. All series adapted Variable pump +PQ valves enable energy savings of 30~50%. Proportional hydraulic control system provides low noise, low energy consumption, and smooth machine movements with durable life. Low oil temperature, durable parts, high speed injection, and quiet operation. Controller can record the production conditions such as temperature, pressure, flow, position available on the panel, reducing adjust of machine. All machine with compact , space-saving design, reduce the heavy burden of the floor of factory.
Vertical 4-TIE BAR Injection Machine
КАТЕГОРИИ : Гидравлические литьевые машины с зажимом
Vertical direct hydraulic clamping system is designed for accurate, safe operation, especially suitable for insert molding. With double slide table or rotary design, put in, takeout products and molding finish at the same time, which is more safe and efficient for production , then reduce the cost of production. High precision mold platen ( Parallelism / flatness : 0.01/100 mm), heavy duty tie bars, and low pressure mold clamping work together to greatly extend machine & mold life. Nitride and NIP/ Nitroflon coated screws and barrels are long-lasting, robust and provide superior acid/alkaline resistance. Heavy-duty double cylinder injection unit is maintenance friendly and free of oil leaks. All series adapted Variable pump +PQ valves enable energy savings of 30~50%. Proportional hydraulic control system provides low noise, low energy consumption, and smooth machine movements with durable life. Low oil temperature, durable parts, high speed injection, and quiet operation. Controller can record the production conditions such as temperature, pressure, flow, position available on the panel, reducing adjust of machine. All machine with compact , space-saving design, reduce the heavy burden of the floor of factory.
Вертикальная ротационная машина для впрыска 3-TIE BAR
КАТЕГОРИИ : Вертикальные литьевые машины
Vertical direct hydraulic clamping system is designed for accurate, safe operation, especially suitable for insert molding. With double slide table or rotary design, put-in, take-out products and molding finish at the same time, which is more safe and efficient for production , then reduce the cost of production.
Машина для производства проволоки и заглушки T-V SERIES
КАТЕГОРИИ : Вертикальные литьевые машины
- Вертикальный зажим / вертикальный впрыск, подходит для обычных электрических вилок, электронных компонентов и других небольших вставок. - Двух- или трехступенчатый контроль температуры / скорость впрыска / бесступенчатая регулировка противодавления и т. Д., Больше подходит для формования деталей из прецизионного пластика. - Быстрая блокировка формы / низкое давление, низкая скорость для блокировки формы, специальная конструкция безопасности для защиты формы. - Нижняя фиксация формы / верхняя подвижная форма; с точным позиционированием для формования детали в форме. Устройство оснащено гидравлическим выталкивателем для легкого удаления продукта. - Электрорегулирующая арматура / гидравлическая арматура отечественных производителей, обеспечивающая точность, долговечность и низкий уровень шума. Усилие зажима составляет 15-25 тонн с программируемым компьютером электрического управления ПЛК в режиме однократного сравнения с контролем давления или компьютером в полном соотношении (сравните напряжение; сравните ток); покупателям доступны три варианта. - Можно добавить одну выдвижную форму 1S и две выдвижные формы 2S, что повысит эффективность и безопасность производства.
OVER INJECTION MOLD
КАТЕГОРИИ : Пресс-формы для литья под давлением
Over Molding is the process where one material is precision molded over another material, usually rubber (TPE) over plastic, for visual or ergonomic appeal. Very often when the design requires ” soft touch” or waterproofing (IP68), over molding is the manufacturing process that we will use. For over molding success, knowledge of material compatibility is crucial. Our extensive expertise in this field helps assure your end part will have the strong end-application bond and performance that your product success demands. Insert molding can also be combined with over molding using parts made of aluminum, brass, stainless steel, copper, plastic and more.
INSERT INJECTION MOLD
КАТЕГОРИИ : Пресс-формы для литья под давлением
INSERT MOLDING TECHNOLOGY: When a metal, plastic or ceramic part needs to be embedded in plastic to improve product structure it is called Insert Molding. It is a widely used process and one that YOMURA TECHNOLOGIES specializes in. With Insert Molding, a part is placed in a mold cavity then a selected plastic material is injected directly over it resulting is a single part with the insert(s) encapsulated by the material. This process normally uses engineering plastics for improved wear resistance, tensile strength and weight reduction. Insert Molding can be a highly efficient alternative to the assembly of discrete parts using soldering, connectors, fasteners, or adhesives. It also expands plastic capabilities and can reduce final product cost by limiting the amount of costly metal needed to create a part. And importantly, because we can use conventional single shot injection machines for Insert Molding, tooling costs are lower than with a multi-shot processing. Benefits: Reduced assembly and labor costs Because insert molding joins numerous components with thermoplastic, assembly and labor costs are greatly minimized. For example, a single stamping can be overmolded, then perforated to create multiple circuit paths. Reduced size and weight By eliminating fasteners and connectors, and by combining the physical strength of resin and metal inserts, insert molding yields smaller and lighter components. Increased reliability With every part tightly secured in thermoplastic, an insert molded component prevents part loosening, misalignment, improper terminations, and other problems. The thermoplastic resin also provides improved resistance to shock and vibration. Increased design flexibility Designers appreciate the virtually unlimited configurations that insert molding allows. For example, in creating a 3D circuit board, overmolding permits circuitry to move freely through the part, from inside to outside, up walls, down in holes-and the plastic ties it all together. Materials: Engineering plastic or Thermo Plastic Rubber (TPR) inserted with metal frame die casting, plated copper pin, sockets, wire frames, etc. Applications: TPR + Metal Frame(3C Mechanical Parts) ABS + Al. Die Cast (Sports/ Medical) Eng. Plastic + Patting Pin/Eng. Plastic + Wireframe (Connector) Eng. Plastic + Copper Pin/Contact (Precision Electronic Component)
Общее решение для технологии изготовления пресс-форм
КАТЕГОРИИ : В литьевых машинах для литья под давлением
• Total Solution For In Mold Decoration Technology. • Environment-friendly plastic decoration process - IMD/FIM/IML. (In-Mold Decoration / Film Insert Molding / In-Mold Labeling) • Product: Housing/casing of mobile phone, mp3/mp4, GPS, Lab-Tab Computer, 3D Labeling of Electric Goods;Automotive Dashboard Meters, Controllers, and Interior Decorative Items; the fancy colored Plastic Body Parts of Motorbike,...etc.